Ultra-high power graphite electrode

Short Description:


Product Detail

UHP TECHNICAL PARAMETERS

(mm)Nominal Diameter (mm)Nominal Diameter
  Item Unit YB/T4090 Industry Standard) UHP (Measured Value)
 300\400  450\500 550\600 700\800 350\400 450\500 550/650 650/700
Electric Resistivity Electrode μQM ≤6.2 ≤6.3 ≤6.0 ≤5.8 4.5-5.8 4.5-5.8 4.5-5.6 4.5-5.2
Nipple  ≤5.3  ≤5.3  ≤4.5 ≤4.3 3.4-3.8 3.4-3.8 3.4-3.8 3.0-3.5
Bulk Density Electrode  g/cm³  ≥1.67 ≥1.66 ≥1.66  ≤1.68 1.73-1.75 1.70-1.73 1.70-1.72 1.70-1.72
Nipple ≥1.74 ≥1.75  ≥1.78 ≥1.78 1.80-1.84 1.80-1.84 1.83-1.87 1.84-1.88
Flexural Strength Electrode MPa   ≥10.5   ≥10.5 ≥10.0 ≥10.0  12.0-14.0  12.0-14.0 10.0-14.0 10.0-14.0
Nipple ≥20.0  ≥20.0  ≥22.0 ≥23.0 22.0-26.0 23.0-28.0 23.0-30.0 25.0-30.0
 CTE Electrode   10℃   ≤1.5   ≤1.5  ≤1.5 ≤1.5 1.2-1.4 1.2-1.4 1.2-1.4 1.2-1.4
Nipple ≤1.4 ≤1.4 ≤1.3 ≤1.3 1.0-1.2 1.0-1.2 1.0-1.2 1.0-1.2
Elastic Modulus Electrode GPa  ≤14.0  ≤14.0  ≤14.0 ≤14.0 10.0-13.0 10.0-13.0 9.0-13.0 9.0-13.0
Nipple ≤20.0 ≤20.0 ≤22.0 ≤22.0 16.0-18.0 16.0-18.0 18.0-20.0 18.0-20.0
  Ash Electrode  % ≤0.5 ≤0.5 ≤0.5 ≤0.5 0.01-0.15 0.01-0.15 0.01-0.15 0.01-0.15
Nipple

 

Nominal Diameter Cross-Sectional Area UHP(Enterprise Standard)
YT/t4090(Industry Standard) (EAF) (LF)
Permissible Current  Load Current Density Permissible
Current Load
Current Density Permissible
Current Load
Current Density
in mm cm² A A/cm² A A/cm² A A/cm²
14 350 937 20000-30000 20-30 21000-32000 22-32 23000-34000 24-35
16 400 1275 25000-40000 19-30 26000-42000 20-33 28000-46000 22-36
18 450 1622 32000-45000 19-27 33000-49000 20-30 36800-52000 23-32
20 500 2000 38000-55000 18-27 40000-60000 20-30 43000-63000 22-32
22 550 2427 45000-65000 18-27 45000-68000 18-28 45000-69000 18-28
24 600 2892 50000-45000 18-26 52000-81000 18-28
28 700 3935 70000-91000 18-23 70000-100000 18-27

 

GUIDANCE TO ANALYSIS OF ELECTRODE PROBLEMS
Factors Body Breakage Nipple Breakage Loosening Tip Spalling  Bolt loss Oxidation Consumption
Nonconductor In Charge
Heavy Scrap In Charge
Transformer Capacity Too Large
Phase   Imbalance
Phase Rotation
Excessive Vibration
Clamper Pressure Too High Or Too Low
Roof Electrode Socket Disalignment With Electrode
Water Sprayed On Electrodes Above Roof
Scrap Preheating
Secondary Voltage Too High
Secondary Current Too High
Power Factor Too Low
Oil Consumption Too High
Oxygen Consumption Too High
Long Time Gap From Tapping To Tapping
Electrode Dipping
Dirty Joint
Poorly Maintained Lift Plug And Tightening Tool
Insufficient Joint Tightening
Note:△Indicates Increased Performance.◆ Indicates Decreased Performance.

 

350-750 ultra-high power graphite electrode1
350-750 ultra-high power graphite electrode2

The main raw material for the production of graphite electrodes is petroleum coke. A small amount of asphalt coke can be added to ordinary power graphite electrodes, and the sulfur content of petroleum coke and asphalt coke cannot exceed 0.5%. When producing high-power or ultra-high power graphite electrodes, needle coke is also required. The main raw material for aluminum anode production is petroleum coke, and the sulfur content should not exceed 1.5% to 2%. Petroleum coke and asphalt coke should comply with relevant national quality standards.

350-750 ultra-high power graphite electrode3
350-750 ultra-high power graphite electrode4

Product Specifications

Graphite electrodes are mainly used in ladle furnaces, electric arc furnaces for steelmaking, yellow phosphorus furnaces, industrial silicon furnaces, or copper melting. They are currently the only available products with high levels of conductivity and the ability to maintain extremely high levels of heat in such harsh environments. High quality needle coke in HP&UHP graphite electrodes ensures perfect electrode application. Graphite electrodes are also used to refine steel in ladle furnaces and other smelting processes.

Company Introduction:

my company a professional enterprise that produces and sells graphite products. With over 26 years of experience, we have accumulated overseas clients from over 20 countries. The product is highly praised by customers for its high-quality performance and competitive price. Graphite electrodes are the core product. We have a complete production line, strict quality control system, and diversified transportation solutions to meet the needs of different customers. In addition, we have been committed to continuously improving the quality of our products and services.

 

350-750 ultra-high power graphite electrode5
350-750 ultra-high power graphite electrode6

The Production Process of Graphite Materials

  1. Graphite immersed in oil. Before mechanical processing, graphite materials should be immersed in engine oil for dozens of hours to allow oil to penetrate the graphite material, so that the ash powder does not fly during mechanical processing and a smoother surface can be obtained.
  2. Paint marking. After rough machining of the outer surface of the electrode, a thin layer of white paint is sprayed on the marking surface before marking, so that the lines are clear and convenient for mechanical processing.
  3. Perform mechanical processing.
350-750 ultra-high power graphite electrode7
350-750 ultra-high power graphite electrode8

Reasons for Choosing Us

Years of industry production experience

The company is a comprehensive graphite supplier engaged in the research and development, processing, manufacturing, and sales of graphite products

Based on strong technological and economic strength, the company continuously develops graphite products with advanced domestic technology levels

We sell conventional graphite electrodes, high-power graphite electrodes, ultra-high power graphite electrodes, and have established cooperative relationships with multiple enterprises.

350-750 ultra-high power graphite electrode9

Frequently Asked Questions

1、When can I get the price?

We usually quote your detailed requirements such as size, quantity, etc. after 1 hourIf it is an urgent order, you can call us directly.

2、Price?

Please send us detailed data on the materials you need when you inquire about our prices

We will give you our most favorable price.

3、Minimum order quantity?

If you place a trial order, we accept 1-100 pieces

4、Do you provide samples?

Yes, samples are available for you to check our quality.

5、What are your delivery terms?

We accept FOB, CFR, CIF, EXW, etc. You can choose the most convenient way. In addition, we can also send products toYou take a plane and express delivery.

6、Product packaging?

The product will be packaged in bags and boxes, or according to your requirements

7、notice

The actual price will depend on the raw materialsMaterials, exchange rate, and your order quantity.

Delivery Process

5

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